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 Post subject: Hayabusa Shift lever
PostPosted: March 8, 2012, 7:56 am 
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What did you guys use for your gear shift lever connected to to the engine? Stock or something else. I have the cable setup and the short stock lever on the engine side seems a little too short and requires a lot of force to move, was thinking of going longer but not sure where to get one.

Was looking at something like this but not sure of the bore size.

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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 8, 2012, 8:02 am 
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You may have trouble determining what normal shifters have the correct spline and diameter.

I don't know what it looks like, but I'd consider welding a steel strip to the original arm for more leverage, then drill the end for a small, studed spherical on a 1/2" tube horizontal link.

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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 8, 2012, 1:15 pm 
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Joined: September 13, 2005, 9:04 am
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I'm going to be using something like this
Image

Which is basically exactly what ^ said, but with a visual aid ;)


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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 11, 2012, 6:52 am 
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Joined: February 2, 2011, 8:12 pm
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The above might be a little difficult to implement considering the busa gear selection shaft runs longitudinally.

Unless you want to make a bellcrank you'll have to get a push/pull style cable and snake it around to the side.


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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 11, 2012, 10:45 am 
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That's a good point.

Here is an 08 busa shift linkage. I wouldn't alter the bracket at all. You can adjust the throw and effort on the hand shifter end.


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Miata UBJ: ES-2074R('70s maz pickup)
Ford IFS viewtopic.php?f=5&t=13225&p=134742
Simple Spring select viewtopic.php?f=5&t=11815
LxWxHt
360LA 442E: 134.5x46x15
Lotus7:115x39x7.25
Tiger Avon:114x40x13.3-12.6
Champion/Book:114x42x11
Gibbs/Haynes:122x42x14
VoDou:113x44x14
McSorley 442:122x46x14
Collins 241:127x46x12


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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 11, 2012, 11:51 pm 
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I used an old Japanese motorcycle at the wheel brake lever that was used on the old shoe type brakes. The spline and diameter is the same as the spline on my GSXR1000 shift shaft on the transmission.

I have a paddle shifter using a '91 Mazda automatic push-pull cable as the link between the paddle shifter and the modified brake lever. There are some pictures on my website showing how I mounted the cable on the steering column and with the original brackets from the car used at the transmission end of the cable.

http://dmr-architect.com/~locouki/build-pictures.html

Unfortunately the brake arm is mostly hidden behind an oil line in the picture but it does fit on the shaft like it was made for it. I had to shorten the length of the lever to get the ratio of paddle movement vs the angular movement the brake arm has to move to do the up/down shift.

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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 13, 2012, 4:39 am 
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Ended up making my own from sheet metal. Now that I look at the diagram above I might have been able to use the standard setup if I had actually looked at it. If mine gives trouble I have another solution to fall back on, thanks

Image
Image
Image

This is during my test fit, I have since taken it off cleaned it up and painted it. At a high level it works.

Image

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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 21, 2012, 9:58 pm 
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Miatav8,MstrASE,A&P,F wrote:
You may have trouble determining what normal shifters have the correct spline and diameter.


I don't want to get anyone's hopes up, but I have had an '04 Kawi ZX6R shifter and an 88 Yamaha YSR50 shifter on my '75 Honda CB360. I don't think the shifter spline changes a whole lot. The ZX6R was a linkage shifter, it might work well in your application.


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 Post subject: Re: Hayabusa Shift lever
PostPosted: March 26, 2012, 4:00 pm 
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Location: Subs of Detroit, MI
Simple... most sport bikes levers are aluminum while dirt bikes are steel. I picked up a yamaha dirt bike shifter (pretty much all the models have the same diameter and splines), cut it up and welded on my own arm to the steel splined area.

This works the same for Honda as we did it with our FSAE car.

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