1 1/2" primaries, there we go. ..
The exhaust gases cool as they proceed down the pipe, reducing volume of each charge. Stepped primary design uses that concept.
The exhaust pulses are just that, pulses. "puhpuhpuhpuhpuhpuh"
You can void the system at the exit as a steady flow. "pffffffffffffffffffffffffffffffffffff"
If you wanted to get really fancy you could calculate the total exhaust charge volume at redline as volume over time, subtract maybe 5% to allow for charge cooling, and then calculate exit od based on the chamber after the collector filling up 62% at a desired psi rating of backpressure. (desired psi of pressure provided by exhaust charge volume in measured volume times 62%)
Then all you (yeah riiight ALL
) you have left to figure out is diameter of the exit hole desired to maintain that pressure with the calculated charge volume.
Think of it as a pressure bleed or a metering orifice on a vacuum source, same kind of thing.
I think 62% will work well, it's a wave dynamic thing and my brain doesn't do those so easily.
Someone else will need to chime in on acceptable back pressures.
Or;
You could and use a piece of 1 1/2" pipe (to match the primary size) as an insert and capping the outer pipe except for the center hole, put 3" of pipe in the center hole with 2 3/8" on the inside.
A longer bit inside of the exhaust tube will be quieter than a short one would be so you can tune it there as well.
Or;
Just cap it and drill it at 1 3/8" then measure. If it's under the limit go bigger.
This is what I'd do.