Over the years, I've put
STONE GUARDS on many of my of my British sport cars...for some reason, I've always
loved the look! (And I've never really been worried about stones breaking my headlights!)
I bought my stone guards six months ago from Mini Mania for $22.66/pair. After searching the internet for ways to mount them, I figured out a way all by myself! The regular mounting clips don't work with the 7" headlights I purchased, so I borrowed a spool of .025 diameter aircraft stainless safety wire and a pair of safety wire pliers from Tom, my build partner.
Attachment:
Safety Wire Pliers and Stainless Wire.png
I placed the stone guards in place on the headlight and used a magic marker to mark three drill locations (at 10:00, 2:00 and 5:30) on the trim rings just outside the ring of the stone guards.
Attachment:
Use Magic Marker to mark drill locations.jpg
I happened to have a tiny "hobby drill" (that I use with my R/C airplanes) that has an assortment of very small drill bits. I used a .032 bit in the hobby drill and stuck the whole thing in my drill. It worked great!
Attachment:
Drill and hobby drill in the chuck.JPG
Attachment:
Drill bit .032.JPG
The holes are so tiny, you can barely see them! After waxing the headlight glass, stone guards and trim rings, I cut 3 pieces of wire 4" long, folded them in half and ran one side through the trim ring and the other around the outside of the stone guard. I only tied down the top two, spun the wire tight, clipped it to about 1/2" long and stuck both on the inside of the trim ring. I then put the bottom wire so it came on the outside of the trim ring (so I could spread the trim ring out and get them mounted on the headlight.)
Attachment:
Safety wire before cutting and bending back.JPG
Once I screwed the headlight trim rings tight, I spun the bottom wire, clipped it to 1/2" and folded it under the bottom of the headlight. The safety wires are so darn small, you have to look hard to see them!
Attachment:
Locations of the Safety Wire.jpg
I hope this may help other builders wanting to add stone guards...I'm
VERY happy with these small additions!!
Attachment:
Loving the look of Stone Guards.JPG