Update 5/13(ish)I am now on to the engine. Supposedly it had 130,000 miles on it when I bought it 3 years ago..--($90.00 including the wiring harness and PCM). It has basically sat on a cart for the last 3 years.
I just finished running a compression test. 5 of the cylinders ran 155-175 psi. Not too bad for ~130,000 miles and sitting for a few years. Number 1 cyl ran only 112 psi. Then I ran a leak down test on #1. It was 37% leaking on the exhaust valve. #2 cyl was around 5%. I didn't bother running a leak down on the other 4cyls. It looks like the cylinders are good. Headwork may be in my future. I knew that I would have to at least pull the heads due to 2 broken exhaust studs that I failed to safely remove. I have a line on 2 used Fiero heads ready to pick up from a friend. My 10+ year old test battery was very weak and would not have enough power to get past the compression stroke sometimes.
I will likely re-gasket everything on general principle. Probably I'll check out the mains and rod bearings while I'm in there. I should have run an oil pressure check while I was cranking the engine.
One thing I noticed is that there is a noticeable slack in the crank as I hand turn it slightly fore and aft. It sounds like timing chain slack. It moves only a few crank degrees from click to click. Is this normal or should I plan on digging deeper? I don't want to get into a total rebuild if it is reasonably in good shape to start.
Attachment:
engine cranking.jpg
Update 5/21The slack in the crank seems to be around 3 degrees. I have read that up to 7 is acceptable before changing the timing chain/gears. It looks like the timing chain is good.
In an effort to find the cause of the leaky exhaust valve, I have pulled the intake manifold and then both heads. The heads look different. I suspect that the leaky side was recently replaced based on the difference in crud buildup in the rockers and the general valve area. Of a bit of concern to me is that questionable cylinder's lifters are not filled with oil like the other 5 cylinders. Could this be because the engine hasn't completely filled oil galleries yet? The engine was sitting for over 3 years. I have only done the compression test. I plan on disassembling the lifters, cleaning them and them then inspecting & testing them on general principle.
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heads.jpg
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lifters.jpg
The cylinders themselves look pristine for a 130,000 mile engine. here is no ridge, just a slight amount of carbon, easily removed. I can still see a slight crosshatch pattern on the walls. I saw the same crosshatch pattern on my 90k mile GMC Jimmy engine a few years back although it was more noticeable on that engine.
Both of the heads had 1 exhaust bolt broken. In an attempt to remove them, I buggered one pretty badly. I have another set of heads from a Fiero 2.8L . I am told these are the same heads. True or false?
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Chuck.
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