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PostPosted: August 27, 2015, 4:43 am 
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That is massively over complicated for a rod shift mechanism. I will take some snaps of the one we did , the gearbox end needs none of that clutter to work properly.

Bob

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PostPosted: August 27, 2015, 9:02 am 
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I got started on the shifter design and ordered some parts from Mcmaster


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PostPosted: August 28, 2015, 7:12 pm 
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Shifter is almost done. Any of you guys have a clever way to simplify the rear mechanism? Probably can do with less rod ends


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PostPosted: August 28, 2015, 7:40 pm 
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I'd probably use linear bearings and some Thompson rod to replace the two lower heim joints and the stub shaft after the universal.

Less friction, and should give more strength.

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PostPosted: August 29, 2015, 4:18 pm 
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Shifter is done and its really smooth even with bronz bearings. Working on adding the u joints and the rear mechanism.


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PostPosted: August 31, 2015, 9:51 am 
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yeah I am trying to get rid of this set up. The issue being is that my two shafts dont align so i would need to used 4 rod ends like in the pic to make it work for rotation and push / pull

Attachment:
7mCWZBpH.jpg


Here is my set up

Attachment:
2015-08-30 17.24.35.jpg


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PostPosted: August 31, 2015, 10:23 am 
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Location: Vancouver, BC
After the input in this thread I started looking at using a rod shift instead of cables on my Europa build, the shift lever end was no issue to make up a conceptual sketch but the gearbox end puzzled me. I did find this pic of the Series 1 Europa shift mechanism:

Image

The spherical bearing (46F6155) at the gearbox end slides up and down on the shifter "rod" allowing for constrained movement. It may help with your set up, though it might not (it definitely works in my case). Also, don't even think about copying the rest of the shift linkage, its way too complicated and was not liked by the press when the car was new.

Rod


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PostPosted: March 16, 2016, 9:27 pm 
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Shifter is still driving me crazy. Any thoughts on using this for the main shifter rod? It would be guided through the two large rod ends.


http://www.mcmaster.com/?error_redirect ... 8/=11kk36z

Option 2 is this one but I assume it weighs a lot more

http://www.mcmaster.com/?error_redirect ... 4/=11kk4jy

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PostPosted: March 17, 2016, 5:18 am 
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Thomson has hollow linear shafts, not sure on price though.

http://www.thomsonlinear.com/en/product ... %20TU%20RL

VXB has an offering that is similar.

I would stay with steel, since aluminum will end up wearing out as soon as road dust gets past the linear bearing wipers.

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PostPosted: March 17, 2016, 8:30 am 
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300D50 wrote:
Thomson has hollow linear shafts, not sure on price though.

http://www.thomsonlinear.com/en/product ... %20TU%20RL

VXB has an offering that is similar.

I would stay with steel, since aluminum will end up wearing out as soon as road dust gets past the linear bearing wipers.


I use thompson rods in my machine designs at work and HAHAHAHHHAAHHAHAAH
wait, wait... hahahahahahaha!

Those rods are are between $579 and $843 for 3/4"

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PostPosted: March 17, 2016, 10:03 am 
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can confirm. Industrial distribution sales.

Thomson pricing through the roof. great product, but not for us.

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PostPosted: March 18, 2016, 5:43 am 
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Ouch. Yeah, I'm waiting for their quote for a work project as well... Looks like I may be in for a surprise. :shock:

Given (eye watering) price difference, I retract my "stay steel" comment, and say "Aluminum all the way!". :mrgreen:

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PostPosted: March 18, 2016, 9:13 am 
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300D50 wrote:
Ouch. Yeah, I'm waiting for their quote for a work project as well... Looks like I may be in for a surprise. :shock:

Given (eye watering) price difference, I retract my "stay steel" comment, and say "Aluminum all the way!". :mrgreen:


yeah I bought the nitrite coated steel one from McMaster

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PostPosted: March 19, 2016, 8:18 am 
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Use uhmw or phenolic canvas block instead of rod ends. Clamp two pieces together, drill the clamp bolt holes and then bore to size. As it wears, mill the two pieces at the mating surface and rebore. A two piece bush will provide more freedom in the design of the arm.

For the linkage, two more plates with bushed ends (plastic or bronze), maximized thrust surface for thin, plastic thrust washers (like from a coffee can lid or sheet stock) and clevis pins would be clean, probably lighter, and tight. You might also bolt the plates together on each end just inside the pivot arms to tighten the feel further.

If you need the link to be adjustable, use two arms on the shift rail about 2 inches between them, fit a tube between them as the pivot, weld another tube at 90 degrees to the pivot tube, then weld a bolt head to the end so a jamb nut and female clevis can be attached to reach the transaxle input arm. Size the tube to accept the bolt and bushing material of your choice.

The linkage could be simplified further by eliminating it, using the two arms to connect directly to each other with one slotted, but this would reverse the shift pattern.

If you intend to race, consider making adjustable travel stops at the shifter to prevent overloading and damage to the linkage.

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PostPosted: March 19, 2016, 11:06 am 
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Either your brain is working really well or mine is working really slow..... doodle maybe?

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