Thanks for the ideas. I looked at some of the tubing and the sqft weight of 1.25x1.25 is essentially the same1x1.5 and 1.5x1.5 is essentially the same as 1x2.
I did make a 1x1 version, which I did not measure and calculate for or screen shot but, I kind of like.
https://3dwarehouse.sketchup.com/model. ... 3233e8c355And then I did a version with 1.25 tube and a mixture of other tubes in other places with the things you mentioned (1x1.5, 1x2, 1X1). and I like it even more. It looks physically stronger and using the 1x2 and 1x1.5 in specific spots looks like it would make mounting other things easier. In the screen shot the the white tubes are 1.25x1.25, the blue highlighted tubes are 1x2, the red highlighted tubes are 1x1.5 and the green tubes are 1x1. I did measure and calculate for this model and without the roll bar it's around 97lbs as it sits, which I think is fairly reasonable.
https://3dwarehouse.sketchup.com/model. ... 0ba6c167c8Attachment:
Middy V4.PNG