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 Post subject: Enlarging a hole safely?
PostPosted: October 9, 2015, 8:41 pm 
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Joined: July 6, 2008, 11:15 am
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Location: Cave Creek, AZ
Okay, so here's my problem. I have a hydraulically powered auger that attaches to my Case skid steer tractor (Bobcat). The shear pin hole diameter is 1/2" and the loaner 12" bit has a 7/8" hole. I would like to enlarge the 1/2" hole (which is slightly elongated on each edge from twisting off too soft of shear pins) to 7/8" so that I can use this new auger bit.

It's too big of a unit to get on my mill or drill press and I really don't want to take the auger apart to separate the shaft. I know regular drill bits will break off their tips, so is there a tool like an expandable reamer or something like that which will allow me to enlarge that hole?

I didn't see a "Weird Questions Forum", so if this is in the wrong place Moderators, please feel free to move it.

Thanks in advance for any helpful insight.

Tom

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PostPosted: October 9, 2015, 9:25 pm 
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Joined: August 11, 2013, 6:03 am
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Location: CNY
You could probably use a step reamer, the hard part is finding one.

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PostPosted: October 9, 2015, 9:36 pm 
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Faced with a similar situation I took my bench top drill press and laid it over sideways, braced it reasonably well and drilled out the attachment points in the bucket that I was trying to fit to my tractor. I used a titanium drill bit and kept it well lubricated with cutting oil as I drilled. I drilled it slowly too so as to not bind the bit. It worked okay. I was only making the holes 1/8" larger though.

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PostPosted: October 9, 2015, 10:08 pm 
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Joined: October 29, 2013, 5:15 pm
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Are you convinced of the safety of modifying your equipment to use a larger shear pin? A shear pin is a mechanical fuse, they are sized to be the weak link in a system, you're talking about tripling the strength of the pin. Is the rest of the system strong enough that a 7/8" inch pin will shear before anything expensive breaks?


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PostPosted: October 9, 2015, 11:23 pm 
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If i am reading you post right, you maybe able to sleeve the loaner from 7/8" to 1/2" versus drilling yours.. try http://www.mcmaster.com/

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PostPosted: October 10, 2015, 12:26 am 
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Location: Cave Creek, AZ
It's not a shear pin, but a draw pin. Super hard. There is a shear on the other end of the jack shaft that this shaft is driven by.

The thickness of the bit is only .250" and I'm afraid I'll beat up the bushing.

I don't know if the step bit will work either because of the amount force required to cut with 3 or 4 steps at the same time.

Tom

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PostPosted: October 10, 2015, 12:51 am 
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Location: Kamloops, BC, Canada
I'd try a step drill to get the hole round and then use a regular drill bit with just a regular hand held drill.
Kristian

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