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FlierMike's Morgan replica build log
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Author:  rx7locost [ May 22, 2021, 2:19 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

Fliermike wrote:
At least someone found my (Brit) sense of humour.


Had you posted the above first, we might have had different replies. :cheers:

Author:  horchoha [ May 23, 2021, 12:54 am ]
Post subject:  Re: FlierMike's Morgan replica build log

Fliermike wrote:
At least someone found my (Brit) sense of humour.
I have to admit I'm of Ukrainian decent so bear with me for a couple three days till I get it :?

Author:  Fliermike [ May 26, 2021, 8:11 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

One of the bikes has been reduced to Engine, Swing arm and its mount.
Sadly the mono air shock was rusty, when I chipped away the rust it started leaking oil, scrapped.
I'm going to get an aftermarket coil over if the second bike has the same problem.

Author:  Fliermike [ June 12, 2021, 7:27 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

After tidying up my workshop I started cutting wood for my build table.
With his permission I am copying Spike's design.

Author:  bulldogge [ June 13, 2021, 6:06 am ]
Post subject:  Re: FlierMike's Morgan replica build log

Fliermike wrote:
After tidying up my workshop I started cutting wood for my build table.
With his permission I am copying Spike's design.


Some think my table is overkill, but it is not going anywhere....lol

Spike

Author:  Fliermike [ June 13, 2021, 8:23 am ]
Post subject:  Re: FlierMike's Morgan replica build log

My workshop floor was originally a car port and slopes in two different directions.
Building the table will allow me to have a truly level working surface.

Author:  Miatav8,MstrASE,A&P,F [ June 13, 2021, 8:56 am ]
Post subject:  Re: FlierMike's Morgan replica build log

Copying is the most sincere from of flattery. :cheers:
Don't obsess too much over perfection.

Does that engine have points or electronic ignition?

There probably is a drop in aftermarket electronic like pertronix you could install eventually and a rebuild kit for the carb that makes it compatible with modern ethanol blends.

Since this will be a car, you might consider low cost auto airshocks or vw bug coilovers.

A used ford ranger two-piece driveshaft with carrier bearing along with the spare honda driveshaft would provide all the reusable parts to build your shaft with a little machining and welding.

Author:  Fliermike [ June 13, 2021, 9:09 am ]
Post subject:  Re: FlierMike's Morgan replica build log

Thank you, I have two GL500 bikes/engines, both with electronic ignition. Going to use a YSS mono shock and spring on the rear end, That way I can change the spring rate if necessary. Have two WaWa
gas stations selling ethanol free gas, I use it in certain authorised aircraft.

Author:  Miatav8,MstrASE,A&P,F [ June 13, 2021, 10:58 am ]
Post subject:  Re: FlierMike's Morgan replica build log

Excellent! I've put chevy ignition modules on 80s Japanese bikes with no discernable issue. This was done because the replacement OEM modules were ridiculously expensive. The chevy 4 pin module is around $10 these days.

I despise ethanol. I don't have anything new enough to be designed to cope with it long term.
I run nonethanol whenever available for many reasons.
I don't have a non-eth station nearby so I've equipped my mowers with fuel shut off to empty the carb bowl at shut off which minimizes problems.

I've seen a few rotax 2strokes seize in flight as a result of using it to save a couple bucks.:cheers:

Author:  Fliermike [ June 13, 2021, 11:59 am ]
Post subject:  Re: FlierMike's Morgan replica build log

I have a personal rule not to fly anything powered by a Rotax two stroke.

Author:  Fliermike [ June 13, 2021, 12:20 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

Rear frame, swinging arm and mono shock fittings cleaned, primed and painted.

Author:  Fliermike [ June 15, 2021, 5:21 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

Built the first table beam today.
I built the workshop side table a few years ago to hold auto stuff when work was in progress on the BGT and the 948. It paid off for this table build.

Author:  horchoha [ June 15, 2021, 11:28 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

Fliermike wrote:
Built the first table beam today.
Now if that was aircraft ply and sitka spruce put together with some epoxy you'd have a fine looking spar there :cheers:

Author:  bulldogge [ June 16, 2021, 6:32 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

Fliermike wrote:
Built the first table beam today.
I built the workshop side table a few years ago to hold auto stuff when work was in progress on the BGT and the 948. It paid off for this table build.


Looking good..!!!:D

Spike

Author:  Fliermike [ June 17, 2021, 5:01 pm ]
Post subject:  Re: FlierMike's Morgan replica build log

Side main beams and cross beams built, ready for trimming and hole drilling for fasteners.

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