Re rear axle setup:
Components I used are
1)3.73 posi aluminum diff from 2002 explorer
2) 2 drivers side axles from same
3)markviii/tbird knuckles
3)explorer hubs turned down to replicate OD and seal surface of t-bird/mark viii/cobra hubs (leave the length of splined portion of hub untouched). Hub pilot(for wheel and rotor to be centric) and edges machined to fit cobra rotors below
4)irs ford cobra (99-2004) rotor and calipers)11.65"
5)custom caliper adapters(I made mine but you can buy them from
http://discbrakesrus.com/make/ford/irst ... ackets.htm)
I'm thinking that perhaps I went a bit overboard with the brakes and could have redrilled the stock t-bird rotors (10.5") and saved the time not making the caliper adapters
Another option is just grabing the whole IRS out of a cobra(1999-28 spline axles ,2004-31 spline axles can't remember what year they changed) and either use as is or swap to tbird knuckles and get caliper adapters. It ends up a bit narrower that way(lookup track width of an irs ford cobra).
Cheers
phil
As a side note:
I was trying to get a good video to show you guys how great my car pulls now. I found a great little road that is away from any houses and is seldom used. First time I hit it in first gear my windsheild washers pissed themselves from the acceleration. I ALMOST DID TOO LAUGHING! Video didn't turn out (camera rotated on mount) but the sound clip ain't bad. Had to pedal it in third to keep it straight. Just got to work up the courage to start powershifting this thing.
http://www.youtube.com/watch?v=3_Qjo03hipQPhil