LMR two seater road / race build

[Yahshuatwo]

Where can I find information on making body plugs for molds? I need to build one.

Thanks

Ryan

[kiwimanz]

There is quite a lot of videos on youtube.... perhaps some books about mold making. So much will be trial and error. I'm more than happy to guide you around some pot holes I run into.

I have to say, I had never truly built a plug and mold before I started this one. Ironically when I started the project I kinda knew building the plug etc would be the half way point. Essentially that's correct, but I think the body part is by far more energy sapping as it's doing the same thing time after time... sand, paint, sand, paint.... sand polish etc etc. Honestly I could of spent another 100 hours making it perfect.... but I just didn't have it in me to keep striving for perfection.

Don't get me wrong, it still looks good, but the rear deck lid mold took a hammering when I have a failed part get stuck in the mold. I did some repairs, but there is a bit of body work to do prior to painting.

Thank you for all the great comments guys... it really does mean a lot to get positive feed back
Cheers
Linz

[kiwimanz]

Picked up the wing supports from the Laser Cutter today

[B85]

Love the exhaust,its so Ferrari ?

[kiwimanz]

You nailed it.... like the good old days of Ferrari when they were actually winning lol.
The pipe sort of look goofy without the body, but when it's all in place it looks very purposeful!
I wanted to do that from the very beginning of the project.
Cheers
Linz

[jdunn]

The laser cut wing plates look very professional and I would like to do something similar on one of my racecars.
Who did this for you, and what was the process? Did you draw full scale templates for the laser cutters, or did you give them parameters and let them handle it?

I have really enjoyed following your build and have learned a lot in the process. Thanks.

Jack

[kiwimanz]

Hi Jack,
Actually I just drew them in AutoCAD and emailed the DXF file to the Laser Cutter.
Not sure where you live, but I'm here in PDX and there are several Laser Cutters around. You could also have it Water Jet cut too.
The cost for material and cutting was $239.00. They knocked it out in a week.

When drawing in Cad, you draw it full scale, and sent the file. Their machine is set up to follow the path of the lines. I'm sure they load the file into the machine software which dictates the laser path.

Super easy!!!
Hope this helps, let me know if you have any other questions
Cheers
Linz

[kiwimanz]

Body on and fitted but my painter screwed up as the shade of silver is different than the center section. I see a respray in his future.
Just need to mount the wing and its testing time
Cheers
Linz

[kiwimanz]

Pretty much completed. Just need to running the safety belts and make the bead seat and bolt in the forward roll hoop braces then it's test time

[JackMcCornack]

Pretty much completed.

Indeed it is. I may have mentioned this before, but your project is absolutely amazing and my hat's off to you.

[kiwimanz]

Thank you! I appreciate the words... rough calculation it has been 2 1/2 years to get here, but had collected parts for a year prior to that!!
Cheers

[kiwimanz]

Thank you! I appreciate the words... rough calculation it has been 2 1/2 years to get here, but had collected parts for a year prior to that!!
Cheers

[airframefixer]

Linz

Very nice work, we conversed a while back on the DSR site. I can say I sure appreciate the time you have into your forms/molds and parts.

Andrew

[kiwimanz]

Hi Andrew,
Thanks for the words. I do remember chatting on the forum with you. How about your project... finished?
Cheers
Linz

[airframefixer]

Hi Andrew,
Thanks for the words. I do remember chatting on the forum with you. How about your project... finished?
Cheers
Linz

Not even close! moved to the other side of the continent, got married, had a baby. I'm just getting back to working on it. I have a link in my signature.

Keep us posted on your work. Nice to see another bike powered LMP.

Andrew